SMT Changeover

When changeover processes for SMT lines run at high efficiency, all steps of changing the line are efficiently coordinated and distributed to the correct experts at the right moment in time. Workerbase ensures efficient changeovers and additionally eliminates unnecessary waiting times because of missing components or mix up of changeover sequences. Moisture sensitive components are delivered just in time in order to maximize their floor lifetime.

Boost Efficiency With Faster Changeovers, Fewer Errors, Longer Component Life

Faster Changeovers

Reduction of changeover times by up to 20%

Error-Free Placement

Prevention of placement errors

Extend MSL Lifespan

Prolongment of MSL component lifetimes

Boost Efficiency With Faster Changeovers, Fewer Errors, Longer Component Life

Run SMT changeover processes with no delays

Existing Processes

Planned changeover times not met because of unforeseen issues
Delay in changeover because of missing or wrong reels
Floor lifetime of moisture sensitive components exceeded because of changeover delays

With Workerbase

Optimal flow of changeover process with no delays due to real-time coordination
Prevention of delivery of wrong components with digital changeover instructions
Just in time delivery of MSL components according to real-time changeover progress

Make it happen

Take the first step towards smarter manufacturing

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Parallel changeover tasks to streamline flow

The Workerbase system digitally coordinates all tasks of the changeover process. Each process step is automatically distributed according to the number of available frontline workers to ensure times are reduced to a minimum.

Digital work instructions to reduce mistakes

Digital work instructions for each step ensure that work is performed correctly. Digital checklists and barcode scans are introduced at critical process steps. Work instructions can be recorded as videos and will be automatically converted into step by step instructions using the Workerbase AI.

Immediate support in case of error

When frontline operators require assistance during the process, they can call for support with the press of a button directly from inside the changeover app. The expert with the required knowledge is called using a mobile alarm system.

Just in time delivery for MSL components

Moisture sensitive components can be scheduled to be delivered just in time for the changeover step, not wasting precious floor time. Times are coordinated based on the actual changeover progress.

Discover Why Industry Leaders Use Workerbase

Workerbase's Connected Worker platform offers manufacturers a one platform solution to the digitization and optimization of their operations.

We'd love to walk you through how our platform can solve your specific manufacturing and production challenges and deliver measurable results.

Connect workers with industrial grade smart devices
Integrate your ERP and MES systems for a holistic view
Track progress and visualize work as it happens

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